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Dynamical research on spherical micro actuator with piezoelectric ceramic stacks drivers

ZHANG Ruihua, CHEN Haichu

《机械工程前沿（英文）》 2007年第2卷第4期页码 433-438 doi: 10.1007/s11465-007-0074-y

摘要： This paper develops a 30 mm × 30 mm × 50 mm spherical micro actuator driven by piezoelectric ceramic stacks (PZT), and analyzes its dynamic performances. First, the space coordinate relationship of the spherical micro actuator and a dynamic model are set up. Second, The Runge-Kutta arithmetic is used to calculate the dynamical parameters of the micro actuator; the SIMULINK module of MATLAB is used to build the dynamical simulating model and then simulate it. Third, an experimental sample of the spherical micro actuator is developed, a micromanipulator is integrated with a micro-gripper based on the sample spherical micro actuator, and the experimental research on the micro assembly is conducted between a micro shaft of 180 μm and a micro spindle sleeve of 200 μm. Finally, the characteristics of the spherical micro actuator influenced by the mass of the metal sphere of the micro actuator, driving signal frequency, friction coefficient of the contact surface between the metal sphere and the friction block of the micro driving unit are analyzed. The experimental results indicate that the rotation resolution of the micro actuator reaches 0.000 1°, the rotation positioning precision reaches 0.000 5°, and the maximum working frequency is about 1200 Hz. The experimental results validate the back rotation vibration model of the spherical micro actuator. The micromanipulator integrated by the spherical micro actuator can meet the requirements of precise micro operation and assembly for micro electro mechanical systems (MEMS) or other microelements in micro degree fields.

关键词： spherical micro-gripper friction coefficient dynamic frequency

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Preload characteristics identification of the piezoelectric-actuated 1-DOF compliant nanopositioning

Ruizhou WANG, Xianmin ZHANG

《机械工程前沿（英文）》 2015年第10卷第1期页码 20-36 doi: 10.1007/s11465-015-0328-z

摘要：

Packaged piezoelectric ceramic actuators (PPCAs) and compliant mechanisms are attractive for nanopositioning and nanomanipulation due to their ultra-high precision. The way to create and keep a proper and steady connection between both ends of the PPCA and the compliant mechanism is an essential step to achieve such a high accuracy. The connection status affects the initial position of the terminal moving plate, the positioning accuracy and the dynamic performance of the nanopositioning platform, especially during a long-time or high-frequency positioning procedure. This paper presents a novel external preload mechanism and tests it in a 1-degree of freedom (1-DOF) compliant nanopositioning platform. The 1-DOF platform utilizes a parallelogram guiding mechanism and a parallelogram load mechanism to provide a more accurate actual input displacement and output displacement. The simulation results verify the proposed stiffness model and dynamic model of the platform. The values of the preload displacement, actual input displacement and output displacement can be measured by three capacitive sensors during the whole positioning procedure. The test results show the preload characteristics vary with different types or control modes of the PPCA. Some fitting formulas are derived to describe the preload displacement, actual input displacement and output displacement using the nominal elongation signal of the PPCA. With the identification of the preload characteristics, the actual and comprehensive output characteristics of the PPCA can be obtained by the strain gauge sensor (SGS) embedded in the PPCA.

关键词： nanopositioning preload characteristic packaged piezoelectric ceramic actuator compliant mechanism

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Performance investigation on ultrasonic levitation axial bearing for flywheel storage system

Taijiang PENG, Zhigang YANG, Junwu KAN, Fengjun TIAN, Xiaohong CHE,

《机械工程前沿（英文）》 2009年第4卷第4期页码 415-419 doi: 10.1007/s11465-009-0051-8

摘要： The bearing is an important basic mechanical part for supporting a shaft. A flywheel storage system needs a type of noncontact support bearing to enhance the speed of the axis. A magnetic suspension bearing is one type of noncontact bearing but has electromagnetic interference to other electric equipment. Based on the performance research of ultrasonic levitation technology, a novel noncontact bearing called ultrasonic bearing is presented, which consists of a special piezoelectric vibrator supporting the load. Experiments are carried out to study the relationships among the amplitude of the vibrator and levitation clearance, the highest speed of the axis, and the frictional moment of the axis. Results show that the levitation clearance becomes smaller gradually with increasing load; the rotation speed is up to 8946 r/min, and the friction moment is only 2.095×10 N·m when the levitation clearance is 8.53 μm. The ultrasonic bearing is highlighted because of its simple structure, strong levitation ability, and low friction moment.

关键词： ultrasonic bearing flywheel storage system piezoelectric ceramic piezoelectric vibrator

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Research on applications of piezoelectric materials in smart structures

Jinhao QIU, Hongli JI

《机械工程前沿（英文）》 2011年第6卷第1期页码 99-117 doi: 10.1007/s11465-011-0212-4

摘要：

Piezoelectric materials have become the most attractive functional materials for sensors and actuators in smart structures because they can directly convert mechanical energy to electrical energy and vise versa. They have excellent electromechanical coupling characteristics and excellent frequency response. In this article, some research activities on the applications of piezoelectric materials in smart structures, including semi-active vibration control based on synchronized switch damping using negative capacitance, energy harvesting using new electronic interfaces, structural health monitoring based on a new type of piezoelectric fibers with metal core, and active hysteresis control based on new modified Prandtl-Ishlinskii model at the Aeronautical Science Key Laboratory for Smart Materials and Structures, Nanjing University of Aeronautics and Astronautics are introduced.

关键词： piezoelectric materials vibration control energy harvesting structural health monitoring piezoelectric hysteresis

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Present situation and classification of piezoelectric pump

Fang YE, Shouyin WANG, Wei CHENG, Qixiao XIA, Jianhui ZHANG,

《机械工程前沿（英文）》 2009年第4卷第4期页码 420-429 doi: 10.1007/s11465-009-0052-7

摘要： According to the present classification method for a piezoelectric pump, this paper reviews the development and present situation of piezoelectric pumps in the latest 30 years and finally puts forward a new classification. A volumetric piezoelectric pump, which belongs to traditional volumetric pumps, can be divided into a piezoelectric pump with or without valves. A new valveless piezoelectric pump nowadays becomes a hot issue in scientific research. It is constructed by using no-moving-part valves, which can induce positive flow resistance and negative flow resistance different, and in which the inlet and outlet are connected all the time. New forms of piezoelectric pumps, different from traditional ones, are only at the stage of conception and principle, and no practical application has been reported.

关键词： piezoelectric pump development and present situation new classification method valveless piezoelectric pump new forms of piezoelectric pump

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Brazing of ceramic-to-ceramic and ceramic-to-metal joints in air

Kirsten BOBZIN, Thomas SCHLAEFER, Lidong ZHAO, Nils KOPP, Arne SCHLEGEL

《机械工程前沿（英文）》 2010年第5卷第2期页码 125-129 doi: 10.1007/s11465-010-0007-z

摘要： Reactive air brazing (RAB) is an emerging technology for the production of ceramic-to-ceramic and ceramic-to-metal joints. In this study, RAB was investigated with respect to the potential applications for solid oxide fuel cells (SOFCs) as one example of use. It was found that alumina could be well brazed by RAB with AgCu and AgCuTi brazes. Both braze composition and brazing temperature influenced significantly the wetting behavior and their mechanism of wetting. AgCu and AgCuTi braze alloys could also be used to produce brazed joints with the SOFC materials ceramic yttria stabilized zirconia and steel X1CrTiLa22. However, CuO reacts with the steel, forming a brittle oxide layer on the steel surface, which is undesirable for SOFC applications. The first trials with Ag0.5Al showed a promising solution.

关键词： reactive air brazing (RAB) X1CrTiLa22 Al₂O₃ yttria stabilized zirconia (YSZ) solid oxide fuel cell (SOFC)

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Ceramic membrane fouling mechanisms and control for water treatment

《环境科学与工程前沿（英文）》 2023年第17卷第10期 doi: 10.1007/s11783-023-1726-9

摘要：

● The fouling is summarized based on ceramic membrane performance and pollutants.

关键词： Ceramic membrane Fouling model Fouling control

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Robust isogeometric topology optimization for piezoelectric actuators with uniform manufacturability

《机械工程前沿（英文）》 2022年第17卷第2期 doi: 10.1007/s11465-022-0683-5

摘要： Piezoelectric actuators have received substantial attention among the industry and academia due to quick responses, such as high output force, high stiffness, high accuracy, and precision. However, the design of piezoelectric actuators always suffers from the emergence of several localized hinges with only one-node connection, which have difficulty satisfying manufacturing and machining requirements (from the over- or under-etching devices). The main purpose of the current paper is to propose a robust isogeometric topology optimization (RITO) method for the design of piezoelectric actuators, which can effectively remove the critical issue induced by one-node connected hinges and simultaneously maintain uniform manufacturability in the optimized topologies. In RITO, the isogeometric analysis replacing the conventional finite element method is applied to compute the unknown electro elastic fields in piezoelectric materials, which can improve numerical accuracy and then enhance iterative stability. The erode–dilate operator is introduced in topology representation to construct the eroded, intermediate, and dilated density distribution functions by non-uniform rational B-splines. Finally, the RITO formulation for the design of piezoelectric materials is developed, and several numerical examples are performed to test the effectiveness and efficiency of the proposed RITO method.

关键词： piezoelectric actuator isogeometric topology optimization uniform manufacturability robust formulation density distribution function

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Novel precision piezoelectric step rotary actuator

LIU Jianfang, YANG Zhigang, ZHAO Hongwei, CHENG Guangming

《机械工程前沿（英文）》 2007年第2卷第3期页码 356-360 doi: 10.1007/s11465-007-0062-2

摘要： A novel piezoelectric (PZT) precision step rotary actuator was developed on the basis of PZT technology. It adopts the principle of bionics and works with an inside anchoring/loosening of the stator and a distortion structure of the uniformly distributed thin flexible hinge to solve problems such as ineffective anchoring/loosening, low step rotary frequency, small travel, poor resolution, low speed and unsteady output. The developed actuator is characterized by high frequency (30 Hz), high speed (380 μrad/s), large travel (>270º), high resolution (1 μrad/step), and work stability. It greatly improves the ability to drive the existing PZT step rotary actuator. The new actuator can be applied in the field of micromanipulation and precision engineering, including precision driving and positioning and optics engineering.

关键词： developed stability ineffective anchoring/loosening technology piezoelectric

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A valveless piezoelectric pump with novel flow path design of function of rectification to improve energy

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0685-3

摘要： Existing valveless piezoelectric pumps are mostly based on the flow resistance mechanism to generate unidirectional fluid pumping, resulting in inefficient energy conversion because the majority of mechanical energy is consumed in terms of parasitic loss. In this paper, a novel tube structure composed of a Y-shaped tube and a ȹ-shaped tube was proposed considering theory of jet inertia and vortex dissipation for the first time to improve energy efficiency. After verifying its feasibility through the flow field simulation, the proposed tubes were integrated into a piezo-driven chamber, and a novel valveless piezoelectric pump with the function of rectification (NVPPFR) was reported. Unlike previous pumps, the reported pump directed the reflux fluid to another flow channel different from the pumping fluid, thus improving pumping efficiency. Then, mathematical modeling was established, including the kinetic analysis of vibrator, flow loss analysis of fluid, and pumping efficiency. Eventually, experiments were designed, and results showed that NVPPFR had the function of rectification and net pumping effect. The maximum flow rate reached 6.89 mL/min, and the pumping efficiency was up to 27%. The development of NVPPFR compensated for the inefficiency of traditional valveless piezoelectric pumps, broadening the application prospect in biomedicine and biology fields.

关键词： composite tube valveless piezoelectric pump rectification energy efficiency

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Experimental and computational assessment of 1,4-Dioxane degradation in a photo-Fenton reactive ceramic

《环境科学与工程前沿（英文）》 2021年第15卷第5期 doi: 10.1007/s11783-020-1341-y

摘要：

• 1,4-Dioxane was degraded via the photo-Fenton reactive membrane filtration.

关键词： Photo-Fenton Ceramic membrane 1 4-Dioxane Goethite

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Boundary conditions for axisymmetric piezoelectric cylinder

Baosheng ZHAO, Di WU, Xi CHEN

《机械工程前沿（英文）》 2013年第8卷第4期页码 401-408 doi: 10.1007/s11465-013-0272-8

摘要：

For axisymmetric piezoelectric cylinder, the reciprocal theorem and the axisymmetric general solution of piezoelasticity are applied in a novel way to obtain the appropriate stress and mixed boundary conditions accurate to all orders for the cylinder of general edge geometry and loadings. A decay analysis technique developed by Gregory and Wan is converted into necessary conditions on the end-data of axisymmetric piezoelectric circular cylinder, and the rapidly decaying solution is established. The prescribed end-data of the circle cylinder must satisfy these conditions in order that they could generate a decaying state within the cylinder. When stress and mixed conditions are imposed on the end of cylinder, these decaying state conditions for the case of axisymmetric deformation of piezoelectric cylinder are derived explicitly. They are then used for the correct formulation of boundary conditions for the theory solution (or the interior solution) of axisymmetric piezoelectric cylinder. The results of the present paper enable us to establish a set of correct boundary conditions, most of which are obtained for the first time.

关键词： solid and structures the axisymmetric deformation the piezoelectric circular cylinder the refined theory Bessel’s Function

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Comparison between four piezoelectric energy harvesting circuits

Jinhao Qiu, Hao Jiang, Hongli Ji, Kongjun ZHU

《机械工程前沿（英文）》 2009年第4卷第2期页码 153-159 doi: 10.1007/s11465-009-0031-z

摘要： This paper investigates and compares the efficiencies of four different interfaces for vibration-based energy harvesting systems. Among those four circuits, two circuits adopt the synchronous switching technique, in which the circuit is switched synchronously with the vibration. In this study, a simple source-less trigger circuit used to control the synchronized switch is proposed and two interface circuits of energy harvesting systems are designed based on the trigger circuit. To validate the effectiveness of the proposed circuits, an experimental system was established and the power harvested by those circuits from a vibration beam was measured. Experimental results show that the two new circuits can increase the harvested power by factors 2.6 and 7, respectively, without consuming extra power in the circuits.

关键词： energy harvesting piezoelectric materials synchronized switching

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Performance analysis of piezoelectric bimorph generator

KAN Junwu, TANG Kehong, ZHAO Hongwei, SHAO Chenghui, ZHU Guoren

《机械工程前沿（英文）》 2008年第3卷第2期页码 151-157 doi: 10.1007/s11465-008-0039-9

摘要： In this paper, the theoretical model and simulation of the performance of a piezoelectric (PZT) bimorph generator is introduced. The generator consists of two piezoelectric plates bonded on a substrate metal plate. For an effective electromechanical coupling coefficient (EECC) and the generated energy, the analytical formulae are established with the thickness ratio and the Young’s modulus ratio as variables. After giving correlative material parameters, the EECC and generated energy can be computed. The results show that there is a optimal thickness ratio for a piezoelectric bimorph generator to achieve the maximum EECC and electrical energy. The EECC and generated energy decrease with an increase of the Young’s modulus ratio. In addition, the influence of mechanical source on electrical energy generation and power output is also considered.

关键词： piezoelectric bimorph substrate addition PZT mechanical

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Spectral element modeling based structure piezoelectric impedance computation and damage identification

Zhigang GUO, Zhi SUN

《结构与土木工程前沿（英文）》 2011年第5卷第4期页码 458-464 doi: 10.1007/s11709-011-0133-7

摘要： This paper presents a numerical simulation study on electromechanical impedance technique for structural damage identification. The basic principle of impedance based damage detection is structural impedance will vary with the occurrence and development of structural damage, which can be measured from electromechanical admittance curves acquired from PZT patches. Therefore, structure damage can be identified from the electromechanical admittance measurements. In this study, a model based method that can identify both location and severity of structural damage through the minimization of the deviations between structural impedance curves and numerically computed response is developed. The numerical model is set up using the spectral element method, which is promised to be of high numerical efficiency and computational accuracy in the high frequency range. An optimization procedure is then formulated to estimate the property change of structural elements from the electric admittance measurement of PZT patches. A case study on a pin-pin bar is conducted to investigate the feasibility of the proposed method. The results show that the presented method can accurately identify bar damage location and severity even when the measurements are polluted by 5% noise.

关键词： PZT piezoelectric impedance optimization spectral element damage identification